EN_AC EV charging cable

Product Description

The EN_AC EV Charging Cable engineered by Wuxi Zhonghui delivers a dependable, highly adaptable connection for modern electric vehicle charging infrastructure. Designed around a precision-molded Type 2 connector, this assembly ensures broad compatibility with contemporary electric vehicles while handling AC power loads with exceptional stability. Beyond standard configurations, we provide comprehensive customization and OEM/ODM services. Charging network operators and hardware developers can specify exact cable lengths, tailor current capacities, and integrate corporate logo silk-screening to reinforce brand identity across their deployments.

The exterior features a robust protective cap and a tactile, resilient outer jacket that guards against physical impact and environmental ingress. Compliant with stringent IEC 62196-2 protocols, this assembly is engineered for both residential wallboxes and intensive public charging stations. Furthermore, the construction prioritizes environmental responsibility, utilizing advanced RoHS and REACH-compliant materials that eliminate harmful substances without compromising mechanical integrity. The smooth finish of the cable prevents dirt accumulation, ensuring a clean and professional appearance even after prolonged outdoor use.

Specifications

Understanding the precise technical capabilities of your charging infrastructure is critical for long-term operational success. The following specifications detail the core electrical and material properties of the EN_AC EV Charging Cable, ensuring it meets the rigorous demands of daily power transfer. Every parameter has been validated through extensive laboratory testing to guarantee reliable performance across diverse climates and usage scenarios.

Performance Parameters

To accommodate various power delivery requirements, our cables are available in multiple cross-sectional configurations. Whether deploying standard single-phase residential chargers or rapid three-phase commercial stations, the precise conductor sizing minimizes energy loss and prevents overheating. The table below outlines the specific dimensions, reference currents, and resistance values for each model variant operating at standard conditions.

*Note: Operating temperature is rated at 40℃ for the above reference currents.

Certification

German Rheinland: Achieving and maintaining rigorous international certifications is central to our manufacturing philosophy. The EN_AC EV Charging Cable is proudly certified by TÜV Rheinland, a globally recognized benchmark for electrical safety and product reliability. This certification guarantees that the cable has undergone exhaustive testing for insulation resistance, thermal aging, and mechanical endurance. By adhering to these exacting standards, we provide procurement teams and project engineers with the assurance that our assemblies will perform safely and consistently, significantly reducing maintenance overhead and mitigating operational risks in the field.

Cable Construction & Specifications

At the core of the EN_AC EV charging cable lies a meticulously engineered conductor architecture designed for maximum efficiency and longevity. The plug terminals utilize premium silver-plated contacts, which work in tandem with the pure soft or tin-coated annealed copper wire (conforming to IEC60228/VDE0295 Class 5 or Class 6 standards). This specific material combination delivers exceptional electrical conductivity, significantly reducing heat generation and temperature rise during prolonged, high-current charging sessions.

Surrounding the conductive core is an advanced TPE (Thermoplastic Elastomer) insulation layer, renowned for its superior dielectric properties. The outer TPE jacket not only provides a smooth, premium tactile feel but also serves as a formidable barrier against environmental threats. It offers outstanding resistance to heat, aggressive chemicals, and physical abrasion. With a minimum bending radius of just 5D (where D is the outer diameter), the cable remains remarkably flexible even in freezing conditions, allowing for straightforward installation and effortless daily handling by end-users.

Product Design

The structural design of the EN_AC EV Charging Cable focuses heavily on mechanical durability and user ergonomics. Engineered for intensive daily use, the connector assembly boasts a mechanical lifespan exceeding 10,000 mating cycles. The plug handle features an ergonomic grip with optimized weight distribution, ensuring a low insertion and extraction force. This thoughtful design minimizes physical strain, guaranteeing reliable and comfortable operation for drivers plugging in day after day.

Internally, the stranded tinned or bare copper conductors provide superior flexibility without compromising structural integrity. The advanced insulation materials ensure high thermal stability, meeting critical safety benchmarks such as UL 817 and CSA C22.2. To accommodate varying infrastructure demands, the cable is available in multiple wire configurations, including H03VV-F 3G 0.75mm², H05VV-F 3G 0.75-2.5mm², H05RN-F 3G 0.75-1.0mm², and H07RN-F 3G 1.0-1.5mm², delivering the exact specifications required for diverse regional and technical applications.

Product Features

Our engineering team has integrated multiple protective and functional features to ensure the EN_AC EV Charging Cable performs flawlessly under demanding conditions:

• Safety Protection & Thermal Management: The assembly can be optionally equipped with built-in NTC temperature sensors for real-time overheating protection. Combined with a highly flame-retardant TPE jacket that passes the single vertical combustion test, it comprehensively safeguards the entire high-voltage AC charging process.
• IP Rating & Environmental Resistance: Engineered with high-level dust and water protection (such as IP54/IP44) and a longitudinal water-blocking design, the cable is impervious to extreme weather. It is highly resistant to cold, fluids, oil, ultraviolet (UV) rays, and ozone, making it the perfect fit for outdoor public charging stations in harsh climates.
• Voltage and Temperature Rating: Safely rated for 450V/750V AC and DC 1000V, with a broad operational temperature range from -40℃ to +90℃, ensuring uninterrupted power delivery during peak summer heat or deep winter freezes.
• Standards Compliance: Strictly adheres to TUV 2 Pfg 1980_05.12, EN 50620:2017, and IEC 62893, guaranteeing that every unit meets the highest tier of international electrical safety requirements.

Applications

The robust construction and adaptable specifications of the EN_AC EV Charging Cable make it the ideal conduit for a variety of critical energy transfer applications:

• Electric Vehicle Charging Stations: Serves as the vital physical link connecting EV charging equipment (EVSE) to the electric vehicle. It is equally suited for overnight residential wallboxes, commercial fleet depots, and heavily utilized public street-side chargers.
• Renewable Energy Systems: Beyond direct EV charging, the durable cabling enhances safety and electrical efficiency when integrated into broader solar and wind energy storage systems, contributing to stable and sustainable energy management networks.
• Industrial Equipment: The high thermal stability and chemical resistance make these cables suitable for the internal wiring of heavy-duty electronic and electrical equipment, ensuring stable connections in environments where standard PVC cables might degrade.

FAQ (Frequently Asked Questions)