 |
Share to:
150℃ 1000V/1500V EMI-Resistant Polyolefin Drivetrain Cable
XLPO-insulated, shielded cable rated for 1000V/1500V and 150°C, designed for high-power EV systems (battery, motors, charging). Features tinned copper conductors, EMI shielding, and resistance to heat, oil, UV, and abrasion. Complies with ISO 6722, UL, RoHS, and automotive standards. Ideal for commercial vehicles and heavy-duty EVs requiring durability, safety, and stable performance in extreme conditions.
-
150 C 1000V/1500V
-
Zhongxin
-
85444921
| Quantity: | |
|---|---|
Description
Zhonghui's 150℃ 1000V/1500V XLPO high voltage shielding EV cable is engineered for high-power electric vehicle systems, including battery packs, traction motors, and fast-charging infrastructure. Featuring cross-linked polyolefin (XLPO) insulation, tinned copper conductors, and ≥85% coverage EMI shielding, this cable delivers reliable power transfer while resisting heat, oil, UV radiation, and abrasion.
Compliant with ISO 6722, UL, and RoHS automotive standards, our drivetrain cable is the preferred choice for commercial vehicles, heavy-duty EVs, electric aviation, and marine applications where durability and stable performance in extreme conditions are non-negotiable. Backed by Wuxi Zhonghui Wire And Cable Co., Ltd.'s 25+ years of specialized manufacturing experience since 2001, we provide end-to-end cable solutions tailored to your specific requirements.
Key Features & Customer Benefits
High Conductivity Oxygen-Free Copper Conductor
Feature: High-purity oxygen-free copper wire with tight stranding structure
Technical Specification: 185mm² conductor resistance as low as 0.106Ω/km at 20℃
Customer Benefit: Minimizes power losses during transmission, improving EV range and fast-charging efficiency while reducing energy waste
Premium XLPO Insulation & Sheath System
Feature: Multi-layer dielectric insulation with cross-linked polyolefin material
Technical Specification: Rated for continuous operation at 150°C with excellent oil, UV, and abrasion resistance
Customer Benefit: Extends cable service life in harsh engine compartments and outdoor environments, reducing maintenance costs and downtime
Superior EMI Shielding Performance
Feature: High-density tinned copper braid shielding with ≥85% coverage
Technical Specification: Low capacitance design optimized for high-frequency applications
Customer Benefit: Effectively suppresses electromagnetic interference, protecting sensitive vehicle electronics including autonomous driving sensors, navigation systems, and communication equipment
Anti-Twist Structural Design
Feature: Precision-engineered anti-twist internal structure
Technical Specification: Withstands repeated bending and dynamic movement without conductor damage
Customer Benefit: Simplifies installation in complex vehicle layouts, prevents structural failure during operation, and reduces long-term maintenance requirements
Color-Coded Customizable Sheath
Feature: Smooth, sleek thermoplastic outer sheath available in multiple standard and custom colors
Technical Specification: Standardized color coding system for easy circuit identification
Customer Benefit: Reduces misconnection risks during assembly, speeds up troubleshooting, and allows for brand customization
Technical Specifications
Rated Voltage | Cross Section (mm²) | Conductor Structure (No./mm) | Conductor Diameter (mm) | Insulation Thickness (mm) | Insulation Diameter (mm) | Braid Coverage | Sheath Thickness (mm) | Sheath Diameter (mm) | Conductor Resistance (Ω/km, 20℃) | Reference Current (A, 90℃) |
|---|---|---|---|---|---|---|---|---|---|---|
1000V/1500V | 1.5 | 48/0.20 | 1.60 | 0.6 | 2.80 | ≥85% | 0.6 | 4.40 | 12.70 | 32 |
1000V/1500V | 2.5 | 50/0.25 | 2.05 | 0.7 | 3.60 | ≥85% | 0.7 | 5.50 | 7.60 | 35 |
1000V/1500V | 4 | 56/0.30 | 2.85 | 0.7 | 4.00 | ≥85% | 0.8 | 6.10 | 4.71 | 41 |
1000V/1500V | 6 | 84/0.30 | 3.40 | 0.7 | 4.60 | ≥85% | 0.8 | 6.70 | 3.14 | 62 |
1000V/1500V | 10 | 322/0.20 | 4.50 | 1.0 | 6.30 | ≥85% | 1.0 | 9.00 | 1.82 | 91 |
1000V/1500V | 16 | 513/0.20 | 5.60 | 1.1 | 7.90 | ≥85% | 1.2 | 11.00 | 1.16 | 123 |
1000V/1500V | 25 | 798/0.20 | 7.00 | 1.3 | 9.90 | ≥85% | 1.4 | 13.50 | 0.743 | 160 |
1000V/1500V | 35 | 1121/0.20 | 8.40 | 1.3 | 11.20 | ≥85% | 1.4 | 14.80 | 0.527 | 205 |
1000V/1500V | 50 | 1596/0.20 | 10.0 | 1.5 | 13.20 | ≥85% | 1.5 | 17.20 | 0.368 | 250 |
1000V/1500V | 70 | 2257/0.20 | 11.9 | 1.5 | 15.20 | ≥85% | 1.5 | 19.00 | 0.259 | 300 |
1000V/1500V | 95 | 3034/0.20 | 13.8 | 1.6 | 17.40 | ≥85% | 1.6 | 21.60 | 0.196 | 360 |
1000V/1500V | 120 | 3811/0.20 | 15.4 | 1.6 | 19.00 | ≥85% | 1.7 | 23.50 | 0.153 | 415 |
1000V/1500V | 150 | 3071/0.25 | 17.3 | 1.7 | 21.00 | ≥85% | 1.8 | 26.00 | 0.132 | 470 |
1000V/1500V | 185 | 3774/0.25 | 19.2 | 1.8 | 23.00 | ≥85% | 2.0 | 28.00 | 0.106 | 550 |
Applications
Commercial & Heavy-Duty Electric Vehicles
Ideal for electric trucks, buses, construction equipment, and mining vehicles. Our cables withstand the extreme temperatures, mechanical stress, and vibration encountered in daily commercial operations, ensuring reliable power delivery for critical vehicle systems.
High-Performance Electric Sports Cars
Designed for high-performance EVs requiring efficient power transfer and superior EMI protection. The low capacitance design ensures stable performance at high frequencies, making it perfect for advanced powertrain and fast-charging systems.
Electric Aviation & Marine
Lightweight yet robust construction makes our cables suitable for electric aircraft propulsion systems and electric yachts. Excellent resistance to saltwater corrosion and UV radiation ensures long service life in demanding marine and aerospace environments.
Autonomous Electric Vehicles
Provides reliable power and signal transmission for advanced autonomous driving systems. The industry-leading EMI shielding prevents interference with LiDAR, radar, cameras, and communication equipment, ensuring safe and accurate vehicle operation.
Compliance & Certifications
Our XLPO high voltage EV cables undergo rigorous testing to meet the highest international safety and performance standards:
ISO 6722 (Automotive cables)
UL standards
RoHS compliance
CE marking
Full certification documentation is available upon request. Our products also hold additional global certifications including VDE, GS, ETL, ASTA, SAA, KC, and more, enabling seamless market access worldwide.
Why Choose Zhonghui Cables?
25+ Years of Industry Expertise
Wuxi Zhonghui Wire And Cable Co., Ltd. has been a leading manufacturer of wires and cables since 2001. Our extensive experience in new energy vehicle cables ensures we understand the unique challenges and requirements of the EV industry.
Advanced Manufacturing & Testing Facilities
Equipped with state-of-the-art production machinery and in-house testing laboratories, we maintain strict quality control throughout the entire manufacturing process—from raw material inspection to final product testing.
Customized Solutions
Our team of experienced engineers works closely with you to design and manufacture cables that meet your exact specifications. We offer custom conductor sizes, insulation materials, shielding options, sheath colors, and lengths to fit your specific application.
End-to-End Service
We provide comprehensive support from initial concept to final delivery. Our services include technical consultation, product design, prototyping, mass production, and prompt after-sales support to ensure your complete satisfaction.
Global Supply Chain
With a proven track record of delivering to customers worldwide, we offer reliable shipping and logistics solutions to meet your production schedules. Our customs code for this product is 85444921 for international trade purposes.
Customization & Support
We understand that every EV project has unique requirements. Our customization capabilities include:
Custom conductor cross-sections and stranding configurations
Alternative insulation and sheath materials
Enhanced shielding options for extreme EMI environments
Custom color coding and printing
Pre-cut lengths and custom packaging
Connector assembly services
Our technical support team is available 7×24 to assist with cable selection, application engineering, and troubleshooting. We also offer free product samples for evaluation and testing.
FAQ
What is the maximum continuous operating temperature of this cable?
Our XLPO EV cable is rated for continuous operation at 150°C, making it suitable for high-temperature engine compartments and battery systems.
Can this cable be used for fast charging applications?
Yes, the low capacitance design and high conductivity make it ideal for high-frequency fast charging systems up to 1500V.
Do you offer custom lengths and packaging?
Yes, we can provide custom cut lengths and packaging options tailored to your production line requirements.
Get Started Today
Ready to find the perfect high voltage cable solution for your electric vehicle project? Contact our team now to discuss your requirements, request a free quote, or order samples for testing.
