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125℃ 600V/900V Abrasion-Resistant HV Battery Cable
Designed for electric vehicles (EVs), this cable features cross-linked polyolefin (XLPO) insulation, rated for 600V/900V and continuous operation at 125°C. Resistant to heat, chemicals, and abrasion, it ensures reliability in harsh automotive environments. Compliant with SAE, ISO, and RoHS standards, it suits battery systems, motor connections, and charging infrastructure. Its lightweight, no-shielding design simplifies installation while maintaining high-voltage stability and flame-retardant performance (UL/CSA flame tests). Ideal for EV power transmission requiring durability, thermal endurance, and compact routing.
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125 C 600V/900V
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Zhongxin
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85444221
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Description
Wuxi Zhonghui Wire And Cable Co., Ltd., established in 2001 with 25 years of specialized wire and cable manufacturing expertise, proudly presents our premium 125℃ 1000V/1500V XLPO High Voltage Shielded EV Charging Cable. Engineered through extensive R&D and rigorous testing, this cross-linked charging cable directly addresses the most critical pain points for electric vehicle (EV) manufacturers and system integrators: difficult installation in tight spaces, premature failure in harsh environments, and safety risks associated with high-voltage power transmission.
Our cable achieves an optimal balance of flexibility, durability, and electrical performance, making it the reliable choice for demanding EV applications. It complies with international standards including ISO 6722-2011, GB/T 25085, QC/T 1037-2016, and holds DEKRA K179, CQC1122, RoHS, REACH, and VOC certifications, ensuring global compatibility and regulatory compliance.
Core Features & Business Benefits
Exceptional Flexibility for Simplified Installation
Feature: TPE outer jacket with smooth glossy finish, minimum bending radius of 5D (D = outer diameter)
Business Value: Reduces installation time by up to 30% compared to rigid traditional cables. Eliminates kinking during routing in tight engine compartments and vehicle chassis, lowering labor costs and minimizing installation errors.
Enhanced Electrical Insulation for Maximum Safety
Feature: Multi-layer cross-linked elastomer (XLPO) insulation system with graded dielectric properties
Business Value: Provides reliable insulation at voltages up to AC 1000V/DC 1500V, significantly reducing the risk of electrical arcing and short circuits. This lowers warranty claims and enhances your brand's reputation for safety.
Superior Corrosion Resistance for Extended Lifespan
Feature: Tin-coated annealed copper conductor (IEC60228/VDE0295 Class 5/6) with ≥85% braided shielding
Business Value: Protects against moisture, dust, chemicals, and salt spray, extending cable lifespan by 40% in harsh operating conditions. Reduces maintenance costs and downtime for end-users.
Lightweight Design for Improved Vehicle Efficiency
Feature: Optimized conductor stranding and material selection
Business Value: Reduces overall vehicle weight, improving energy efficiency and extending driving range. Also lowers manufacturing and transportation costs for your production line.
Detailed Technical Specifications
Rated Voltage | Conductor Size (mm²) | Conductor Structure | Conductor Diameter (mm) | Insulation Thickness (mm) | Sheath Thickness (mm) | Overall Diameter (mm) | Conductor Resistance (Ω/km, 20℃) | Reference Current (A, 90℃) |
|---|---|---|---|---|---|---|---|---|
1000V/1500V | 1.5 | 48/0.20 | 1.60 | 0.6 | 0.6 | 4.40 | 12.70 | 22 |
1000V/1500V | 2.5 | 50/0.25 | 2.05 | 0.7 | 0.7 | 5.50 | 7.60 | 30 |
1000V/1500V | 4 | 56/0.30 | 2.85 | 0.7 | 0.8 | 6.10 | 4.71 | 36 |
1000V/1500V | 6 | 84/0.30 | 3.40 | 0.7 | 0.8 | 6.70 | 3.14 | 48 |
1000V/1500V | 10 | 322/0.20 | 4.50 | 1.0 | 1.0 | 9.00 | 1.82 | 70 |
1000V/1500V | 16 | 513/0.20 | 5.60 | 1.1 | 1.2 | 11.00 | 1.16 | 95 |
1000V/1500V | 25 | 798/0.20 | 7.00 | 1.3 | 1.4 | 13.50 | 0.743 | 125 |
1000V/1500V | 35 | 1121/0.20 | 8.40 | 1.3 | 1.4 | 14.80 | 0.527 | 160 |
1000V/1500V | 50 | 1596/0.20 | 10.0 | 1.5 | 1.5 | 17.20 | 0.368 | 200 |
1000V/1500V | 70 | 2257/0.20 | 11.9 | 1.5 | 1.5 | 19.00 | 0.259 | 250 |
1000V/1500V | 95 | 3034/0.20 | 13.8 | 1.6 | 1.6 | 21.60 | 0.196 | 300 |
1000V/1500V | 120 | 3811/0.20 | 15.4 | 1.6 | 1.7 | 23.50 | 0.153 | 350 |
1000V/1500V | 150 | 3071/0.25 | 17.3 | 1.7 | 1.8 | 26.00 | 0.132 | 400 |
1000V/1500V | 185 | 3774/0.25 | 19.2 | 1.8 | 2.0 | 28.00 | 0.106 | 450 |
Additional Technical Parameters:
Temperature Rating: -40℃ to +125℃/+150℃
Voltage Rating: AC600V/DC900V or AC1000V/DC1500V
Shielding Coverage: ≥85%
Conductor: Soft or Tin-coated Annealed Copper Wire
Insulation Material: Cross-linked Elastomer (XLPO)
Standard Color: Orange (custom colors available)
Standards Compliance: ISO 6722-2011, GB/T 25085, QC/T 1037-2016, DEKRA K179, CQC1122, RoHS, REACH, VOC
Applications
Electric Motorcycles & Scooters The lightweight and highly flexible design makes it ideal for compact two-wheeled vehicles, where space is at a premium and weight reduction directly impacts performance and range.
Electric Boats & Marine Vessels Superior corrosion resistance protects against saltwater and marine environments, ensuring reliable power transmission for propulsion systems and onboard electrical equipment.
Electric Agricultural Vehicles Withstands extreme temperatures, dust, moisture, and agricultural chemicals, making it perfect for electric tractors, harvesters, and other farm equipment operating in harsh outdoor conditions.
Mobile Charging Units Supports high-speed charging applications and can withstand frequent movement and mechanical stress, making it suitable for portable charging stations used in remote locations.
Why Choose Zhonghui EV Cables?
Proven Manufacturing Expertise Established in 2001, with a dedicated focus on new energy vehicle cables. Advanced production equipment and automated manufacturing processes ensure consistent quality. Strict quality control measures are implemented at every stage of production.
Comprehensive Certification Our products hold international certifications including VDE, GS, UL, ETL, ASTA, NF, CEBEC, KEMA KEUR, and more. All EV cables comply with the latest global safety and environmental standards.
Customization Capabilities Custom cable lengths, connector types, and additional features to meet your specific requirements. Experienced engineering team provides tailored solutions for unique applications. Flexible MOQ to support both prototype and mass production needs.
Reliable Supply Chain & After-Sales Support Stable production capacity to ensure on-time delivery. Prompt technical support and after-sales service. End-to-end solution from design concept to final delivery.
Cost-Effective Total Ownership Long product lifespan reduces replacement costs. Low maintenance requirements minimize downtime. Lightweight design lowers transportation and installation expenses.
FAQ
Can the cable withstand vibrations and mechanical shocks?
Yes, our EV cable is specifically engineered to withstand the vibrations and mechanical shocks commonly encountered in electric vehicle applications. The multi-layer construction and flexible materials ensure long-term reliability even in dynamic operating environments.
What is the operating temperature range of the cable?
Our high voltage EV cable can operate reliably in temperatures ranging from -40℃ to +125℃ (continuous) and up to +150℃ (short-term), making it suitable for use in extreme climate conditions worldwide.
Is the cable suitable for high-speed charging applications?
Absolutely. Our cable is designed to support high-speed charging, with conductor sizes up to 185mm² capable of carrying up to 450A at 90℃ operating temperature, enabling fast and efficient charging of electric vehicles.
