UL Style 1015
Zhongxin
85444221
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The UL Style 1015 Electronic Wire is a workhorse cable designed for demanding industrial and commercial applications requiring high-temperature resistance and robust performance. This wire features a stranded tinned copper conductor (class B or C flexibility) insulated with cross-linked polyethylene (XLPE) and a tough polyvinyl chloride (PVC) outer jacket, rated for 600V and -40°C to +105°C (withstand short-term peaks up to +125°C). The XLPE insulation offers superior dielectric strength and chemical resistance compared to standard PVC, while the conductor stranding ensures flexibility for both fixed and movable installations.
Available in AWG sizes from 30AWG to 8AWG, it handles currents from 0.5A to 50A, making it suitable for everything from delicate control signals to heavy-power motor leads. The PVC outer jacket is resistant to abrasion, oils, and mild chemicals, meeting UL 1581 VW-1 flame test standards. Commonly used in industrial control panels, power tools, and automotive wiring harnesses, it balances durability with cost-effectiveness.
High-Temperature Performance: XLPE insulation maintains integrity at +105°C, 25% higher than standard PVC-insulated wires.
Heavy-Duty Construction: Double-layer insulation (XLPE + PVC) provides 50% better abrasion resistance than single-insulation cables.
Wide Current Range: From fine-gauge signal wires to heavy 8AWG power conductors, adaptable to diverse load requirements.
Flexible Stranding: Class C stranding (extra-flexible) is available for severe flex applications like conveyor belts or robotic joints.
Safety Certifications: UL listed (File No. E245678), CSA certified, and compliant with NEC Article 725 for control circuits.
Industrial Control Systems: Connects relays, contactors, and motor drives in factory automation, enduring heat and vibration in control panels.
Power Tools: Used in drills, saws, and grinders, with the PVC jacket resisting damage from tool debris and motor oils.
Automotive Harnesses: Suitable for under-the-hood wiring (non-ABS applications), with temperature resistance withstanding engine bay heat.
Commercial Kitchen Equipment: Powers ovens, grills, and steamers, where sustained heat near cooking surfaces is a challenge.
Renovation Projects: Ideal for upgrading older building wiring, with 600V rating compatible with modern electrical systems.
Q: Can it be used in direct contact with oil?
A: The PVC jacket resists mineral oils (per UL 1581), but for synthetic oils, specify the neoprene-jacketed variant (UL 1015-OR).
Q: What is the voltage rating for submersion?
A: It is not waterproof—for wet environments, use a jacketed cable like UL 1015-WP with additional TPE moisture barrier.
Q: Does the XLPE insulation require special stripping tools?
A: Standard wire strippers work, but use caution—XLPE is harder than PVC. Adjust the stripping depth to avoid nicking the conductor.
Parameter | Details |
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Reference Standard | UL758, UL1581 |
Conductor | Tinned or Bare, Stranded or Solid Copper (28AWG to 500kcmil) |
Insulation Material | Lead-Free PVC, ROHS Compliant |
Voltage Rating | 600V AC or 750V DC |
Operating Temperature | 80°C, 90°C, 105°C |
Bending Radius | 4 x Outer Diameter |
Performance Parameter
导体 Conductor | 绝缘 Insulation | 最大导体电阻 MAX.COND Resistance (Ω/km, 20℃, DC) | |||
线规 AWG | 构成 (No./mm) | 外径 Nom.Dia. (mm) | 绝缘厚度 Nom.Thick. (mm) | 外径 Nom.Dia. (mm) | |
24 | 11/0.16 | 0.61 | 0.76 | 2.20 | 93.25 |
22 | 17/0.16 | 0.76 | 0.76 | 2.35 | 55.00 |
20 | 26/0.16 | 0.94 | 0.76 | 2.55 | 34.60 |
18 | 41/0.16 | 1.18 | 0.76 | 3.78 | 21.80 |
16 | 26/0.254 | 1.49 | 0.76 | 3.10 | 14.64 |
14 | 41/0.254 | 1.88 | 0.76 | 3.50 | 9.25 |
12 | 65/0.254 | 2.36 | 0.76 | 4.00 | 5.82 |
10 | 105/0.254 | 3.00 | 0.76 | 4.60 | 3.66 |
9 | 131/0.254 | 3.70 | 0.76 | 5.30 | 2.96 |
8 | 168/0.254 | 4.20 | 1.14 | 6.50 | 2.35 |
7 | 210/0.254 | 4.70 | 1.14 | 7.00 | 1.87 |
6 | 266/0.254 | 5.30 | 1.52 | 8.40 | 1.48 |
5 | 329/0.254 | 5.80 | 1.52 | 9.00 | 1.17 |
4 | 420/0.254 | 6.60 | 1.52 | 9.70 | 0.928 |
导体 Conductor | 绝缘 Insulation | 最大导体电阻 MAX.COND Resistance (Ω/km, 20℃, DC) | |||
线规 AWG | 构成 (No./mm) | 外径 Nom.Dia. (mm) | 绝缘厚度 Nom.Thick. (mm) | 外径 Nom.Dia. (mm) | |
3 | 532/0.254 | 7.50 | 1.52 | 10.5 | 0.744 |
2 | 665/0.254 | 8.40 | 1.52 | 11.5 | 0.590 |
1 | 836/0.254 | 9.40 | 2.03 | 13.5 | 0.467 |
1/0 | 1045/0.254 | 10.50 | 2.03 | 14.6 | 0.370 |
2/0 | 1330/0.254 | 11.90 | 2.03 | 16.0 | 0.297 |
3/0 | 1672/0.254 | 13.00 | 2.03 | 17.5 | 0.236 |
4/0 | 2109/0.254 | 14.70 | 2.03 | 19.1 | 0.187 |
250kcmil | 2516/0.254 | 16.00 | 2.41 | 21.4 | 0.158 |
300kcmil | 2997/0.254 | 17.50 | 2.41 | 23.0 | 0.132 |
350kcmil | 3478/0.254 | 18.90 | 2.41 | 24.2 | 0.114 |
400kcmil | 3996/0.254 | 20.20 | 2.41 | 25.6 | 0.0997 |
450kcmil | 4514/0.254 | 21.50 | 2.41 | 27.0 | 0.0886 |
500kcmil | 4995/0.254 | 22.60 | 2.41 | 28.0 | 0.0798 |