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AVSS Ultra-thin wall automotive low voltage line
The AVSS Ultra-thin Wall Automotive Low Voltage Line is a high-performance cable designed for automotive electrical systems. It features an ultra-thin wall design that reduces weight and saves space, making it ideal for tight automotive environments. The cable uses stranded bare or tinned copper conductors for excellent conductivity and flexibility. With PVC insulation that meets ROHS standards, it offers environmental safety and resistance to moisture and chemicals. Rated for temperatures from -40℃ to +105℃, it ensures reliable performance in extreme conditions. The AVSS line is suitable for various automotive applications, including engine compartments and dashboard panels, providing stable power transmission and durable connectivity.
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AVSS
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Zhongxin
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85444221
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Product Description
| Parameter | Value |
|---|---|
| Conductor | Tinned or bare copper, stranded, 0.3~2mm² |
| Insulation | PVC, Pass ROHS |
| Temperature Rating | -40℃~+105℃ |
| Reference Standard | JASO D 611 |
| Color | Optional |
Performance Parameter
导体 Conductor | 绝缘 Insulation | 容许电流 Current limit （A）*2 | 导体电阻 Conductor resistance (Ω/km, 20℃) | ||||
面积 mm2 | 构造 Construction (No./mm) | 外径 Nom.Dia. (mm) | 厚度 Nom.Thick. (mm) | 外径 O.D. (mm) | |||
标称 Standard | 最大 Max. | ||||||
0.3f | 19/0.16 | 0.8 | 0.3 | 1.4 | 1.5 | 6 | 48.9 |
0.3 | 7/0.26 | 0.8 | 0.3 | 1.4 | 1.5 | 6 | 50.2 |
0.5f | 19/0.19 | 1.0 | 0.3 | 1.6 | 1.7 | 8 | 36.7 |
0.5 | 7/0.32 | 1.0 | 0.3 | 1.6 | 1.7 | 9 | 32.7 |
0.75f | 19/0.23 | 1.2 | 0.3 | 1.8 | 1.9 | 10 | 24.4 |
0.85 | 19/0.24 | 1.2 | 0.3 | 1.8 | 1.9 | 11 | 22.0 |
1.25f | 37/0.21 | 1.5 | 0.3 | 2.1 | 2.2 | 14 | 14.7 |
1.25 | 19/0.29 | 1.5 | 0.3 | 2.1 | 2.2 | 14 | 14.3 |
2f | 37/0.26 | 1.8 | 0.4 | 2.6 | 2.7 | 19 | 9.50 |
Product Description
The AVSS Ultra Thin Wall Automotive Low Voltage Line is a specialized wiring solution engineered for modern automotive applications where space optimization and reliability are paramount. This cable features an extremely thin, yet durable thermoplastic insulation layer that surrounds a high-purity copper conductor, often tinned to enhance corrosion resistance. The ultra-thin wall design reduces overall cable diameter without compromising mechanical strength or electrical performance, allowing for easier routing through tight automotive spaces while minimizing weight.
Constructed to meet stringent automotive industry standards, the insulation material is formulated to withstand extreme temperature fluctuations (-40°C to +105°C), exposure to automotive fluids such as engine oil and brake fluid, and repeated mechanical stress from vibrations. The conductor is stranded for flexibility, ensuring it can endure the constant movement and bending typical in vehicle interiors. Available in various gauges to accommodate different current-carrying requirements, this cable is typically rated for low voltage systems (up to 60V DC), making it ideal for powering automotive electronics, lighting, and control systems.
Features
Space-Saving Design: The ultra-thin insulation wall reduces cable diameter by up to 30% compared to conventional automotive wires, enabling compact routing in crowded engine bays and cabin spaces.
Superior Chemical Resistance: The insulation resists degradation from motor oils, coolants, and fuel vapors, ensuring long-term reliability in harsh under-the-hood environments.
Thermal Stability: Maintains electrical and mechanical integrity across a wide temperature range, preventing cracking in cold climates and melting near heat sources like engines.
Flexible Stranded Conductor: Enhances bend radius performance, making it suitable for applications requiring frequent movement or complex routing, such as door hinges or seat adjustments.
Lightweight Construction: Reduces overall vehicle weight, contributing to improved fuel efficiency and reduced material usage in wiring harnesses.
Application
This cable is extensively used in automotive electrical systems, including:
Vehicle Lighting: Powering LED headlights, taillights, and interior lighting systems, where space around fixtures is limited.
Electronic Control Units (ECUs): Connecting sensors, actuators, and control modules in engine management, ABS, and infotainment systems, requiring reliable signal transmission.
Comfort Systems: Wiring for power windows, seats, and climate control units, where flexibility and resistance to mechanical stress are essential.
Hybrid/Electric Vehicles: Suitable for low-voltage auxiliary systems in EVs, where weight reduction and compact packaging are critical for battery efficiency.Its compliance with international standards such as SAE J1128 ensures compatibility with global automotive manufacturing requirements, making it a preferred choice for OEMs and aftermarket suppliers seeking high-performance, space-efficient wiring solutions.
