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AVS Thin Wall Low Voltage Automobile Line
The AVS Thin Wall Low Voltage Automobile Line is a high-quality cable designed for automotive electrical systems. It features excellent flexibility and durability, making it suitable for various applications within vehicles. The cable is designed to withstand the rigors of automotive environments, including temperature fluctuations and mechanical stress. It meets relevant safety standards, ensuring reliable performance in critical automotive systems.
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AVS
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Zhongxin
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85444221
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Product Description
| Parameter | Value |
|---|---|
| Conductor | Tinned or bare copper, stranded, 0.22~2.5mm² |
| Insulation | PVC, Pass ROHS |
| Temperature Rating | -40℃~+105℃ |
| Reference Standard | DIN 72551, ISO 6722 |
| Color | Optional |
Performance Parameter
Conductor | Insulation | Current limit （A）*2 | Conductor resistance (Ω/km, 20℃) | ||||
mm2 | Construction (No./mm) | Nom.Dia. (mm) | Nom.Thick. (mm) | O.D. (mm) | |||
Standard | Max. | ||||||
0.3f | 15/0.18 | 0.80 | 0.50 | 1.8 | 1.9 | 7 | 48.9 |
0.3 | 7/0.26 | 0.78 | 0.50 | 1.8 | 1.9 | 7 | 50.2 |
0.5f | 20/0.18 | 0.93 | 0.50 | 2.0 | 2.1 | 9 | 36.7 |
0.5 | 7/0.32 | 0.96 | 0.50 | 2.0 | 2.1 | 9 | 32.7 |
0.75f | 30/0.18 | 1.14 | 0.50 | 2.2 | 2.3 | 10 | 24.4 |
0.85 | 16/0.26 | 1.20 | 0.50 | 2.25 | 2.3 | 11 | 22.0 |
0.85 | 11/0.32 | 1.22 | 0.50 | 2.2 | 2.3 | 11 | 20.8 |
1.25f | 50/0.18 | 1.47 | 0.50 | 2.5 | 2.6 | 15 | 14.7 |
1.25 | 16/0.32 | 1.48 | 0.50 | 2.5 | 2.6 | 15 | 14.3 |
2f | 37/0.26 | 1.83 | 0.50 | 2.8 | 2.9 | 20 | 9.50 |
2 | 26/0.32 | 1.88 | 0.50 | 2.9 | 3.1 | 21 | 8.81 |
3 | 41/0.32 | 2.36 | 0.60 | 3.6 | 3.8 | 29 | 5.59 |
5 | 65/0.32 | 2.98 | 0.70 | 4.4 | 4.6 | 40 | 3.52 |
Product Description
The AVS Thin Wall Low Voltage Automobile Line is a cutting-edge cable designed to meet the growing demand for space-efficient and lightweight wiring solutions in modern vehicles. This wire features a high-purity stranded copper conductor, optimized for flexibility and conductivity, wrapped in an ultra-thin yet robust insulation layer made from a special thermoplastic elastomer (TPE) or modified PVC. The thin wall design reduces the overall cable diameter by up to 30% compared to standard automotive wires, without compromising on mechanical or electrical performance.
The insulation is engineered to withstand operating temperatures from -40°C to +105°C, making it suitable for moderately high-heat areas such as the passenger compartment and undercarriage. The outer surface is smooth and abrasion-resistant, minimizing friction during installation and reducing the risk of damage from contact with sharp edges in vehicle frames. Available in multiple gauges (22 AWG to 16 AWG) and colors, the AVS line is ideal for applications where space savings and weight reduction are critical.
Features
Space-Saving Design: The thin wall insulation allows for dense wiring harnesses, essential in vehicles with complex electronics and limited installation space.
Lightweight Construction: Reduced insulation thickness lowers cable weight, contributing to overall vehicle lightening and improved fuel efficiency.
Enhanced Flexibility: The combination of stranded conductors and thin, elastic insulation makes the wire highly flexible, even at low temperatures, facilitating routing through tight bends and corners.
Superior Abrasion Resistance: The durable insulation surface resists wear from repeated movement or contact with metal components, extending the wire's service life.
Compliance with Modern Standards: Meets the latest automotive requirements for halogen-free and lead-free materials, aligning with environmental sustainability goals.
Application
The AVS Thin Wall Low Voltage Automobile Line is revolutionizing automotive wiring in applications that require compact, high-performance cables:
Electric Vehicles (EVs): Used in battery management systems, charging ports, and interior electronics, where space optimization and weight reduction are crucial for battery range.
Advanced Driver Assistance Systems (ADAS): Ideal for sensor wiring (e.g., cameras, radars) that requires flexible, reliable cables in tight spaces around vehicle bumpers and wheel wells.
Premium Vehicles: Employed in luxury cars with complex infotainment and comfort systems, where minimizing harness bulk enhances interior design possibilities.
Aerospace and Defense: Adapted for lightweight wiring in aircraft interiors and military vehicles, where every gram of weight savings matters.
Industrial Robotics: Used in robotic arms and automated machinery, benefiting from the cable's flexibility and space-efficient design.
Faq
Q: How does the thin wall design affect cable durability?
A: The insulation is made from high-strength materials that maintain mechanical integrity despite reduced thickness, with testing showing equivalent abrasion resistance to standard wires.
Q: Can I use AVS wire in the same applications as AV wire?
A: Yes, but AVS is particularly suited for space-constrained areas. For extreme heat (over 105°C), AEX or other high-temperature wires are more appropriate.
Q: Is the insulation halogen-free?
A: Yes, the AVS line is available in halogen-free variants, compliant with EU RoHS and REACH regulations for environmentally friendly manufacturing.
Q: What tools are recommended for terminating AVS wires?
A: Use precision crimping tools designed for thin-wall insulation to ensure proper contact and prevent insulation damage during connector installation.
Q: Does the reduced diameter affect current-carrying capacity?
A: No, the conductor size remains the same as standard wires of the same gauge, so current capacity is unchanged. The thin wall only reduces insulation thickness.
