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AEX High temperature resistant automotive low voltage line
The AEX High Temperature Resistant Automotive Low Voltage Line is designed for reliable performance in high-temperature environments within automotive systems. It features excellent thermal stability and mechanical strength, making it suitable for demanding applications. This wire uses stranded tinned or bare copper conductors for superior conductivity and flexibility. The insulation is made of high-quality materials that provide excellent resistance to heat, oil, and chemicals, ensuring long-lasting performance. Rated for temperatures up to 125℃, it meets standards such as ISO 6722 Class C, ensuring safety and reliability in automotive electrical systems.
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AEX
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Zhongxin
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85444221
| Quantity: | |
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Product Description
| Parameter | Value |
|---|---|
| Conductor | Tinned or bare copper, stranded, 0.5~100mm² |
| Insulation | XLPVC, Pass ROHS |
| Temperature Rating | -40℃~+100℃ |
| Reference Standard | JASO D 611 |
| Color | Optional |
Performance Parameter
导体 Conductor | 绝缘 Insulation | 容许电流 Current limit （A）*2 | 导体电阻 Conductor resistance (Ω/km, 20℃) | ||||
面积 mm2 | 构造 Construction (No./mm) | 外径 Nom.Dia. (mm) | 厚度 Nom.Thick. (mm) | 外径 O.D. (mm) | |||
标称 Standard | 最大 Max. | ||||||
0.5f | 20/0.18 | 1.0 | 0.5 | 2.0 | 2.2 | 9 | 36.7 |
0.5 | 7/0.32 | 1.0 | 0.5 | 2.0 | 2.2 | 9 | 32.7 |
0.75f | 30/0.18 | 1.2 | 0.5 | 2.2 | 2.4 | 11 | 24.4 |
0.85 | 11/0.32 | 1.25 | 0.5 | 2.3 | 2.4 | 12 | 22.0 |
1.25f | 50/0.18 | 1.5 | 0.6 | 2.7 | 2.9 | 16 | 14.7 |
1.25 | 16/0.32 | 1.5 | 0.6 | 2.7 | 2.9 | 16 | 14.3 |
2f | 37/0.26 | 1.8 | 0.6 | 3.0 | 3.3 | 21 | 9.50 |
2 | 26/0.32 | 1.9 | 0.6 | 3.1 | 3.4 | 22 | 8.81 |
3 | 41/0.32 | 2.4 | 0.7 | 3.8 | 4.1 | 29 | 5.90 |
5f | 98/0.26 | 3.0 | 0.8 | 4.6 | 4.9 | 40 | 3.59 |
5 | 65/0.32 | 3.0 | 0.8 | 4.6 | 4.9 | 40 | 3.52 |
8f | 7/22/0.26 | 4.0 | 0.8 | 5.6 | 5.9 | 54 | 2.33 |
8 | 50/0.45 | 3.7 | 0.8 | 5.3 | 5.5 | 53 | 2.32 |
10f | 7/27/0.26 | 4.5 | 1.0 | 6.5 | 6.9 | 63 | 1.90 |
15f | 7/36/0.26 | 5.3 | 1.2 | 7.7 | 8.2 | 76 | 1.45 |
20f | 19/13/0.32 | 6.5 | 1.1 | 8.7 | 9.3 | 101 | 0.946 |
Product Description
The AEX High Temperature Resistant Automotive Low Voltage Line is a specialized cable engineered to meet the rigorous demands of automotive environments where elevated temperatures are a constant challenge. Constructed with a robust conductor made from high-purity tinned copper, this wire ensures excellent electrical conductivity and resistance to corrosion, critical for maintaining stable power transmission in harsh conditions. The insulation layer is composed of a premium thermoplastic material formulated to withstand continuous operating temperatures ranging from -40°C to +150°C, making it suitable for use in close proximity to engine components and other heat-generating parts of vehicles.
The outer sheath of the AEX line is designed with a flame-retardant and oil-resistant compound, providing an additional layer of protection against mechanical abrasion, chemical spills, and accidental fires. The cable features a compact diameter without compromising on structural integrity, allowing for easy routing through tight spaces within automotive interiors. Available in a variety of gauges (from 22 AWG to 10 AWG) and lengths, it can be customized to meet specific application requirements, ensuring compatibility with diverse automotive electrical systems.
Features
Exceptional Temperature Resistance: Capable of operating efficiently in extreme heat up to 150°C, significantly outperforming standard automotive wires that may degrade at lower temperatures. This feature makes it ideal for under-the-hood applications where heat exposure is frequent.
Superior Chemical Resistance: The oil and fuel-resistant sheath protects the wire from common automotive fluids, extending its service life and reducing the risk of insulation breakdown.
Enhanced Safety: The flame-retardant outer layer complies with international safety standards, minimizing the spread of fire in case of electrical faults.
Flexible Design: Despite its high-temperature resistance, the wire remains flexible, facilitating installation in complex automotive layouts without causing stress on connectors or terminals.
Reliable Conductivity: The tinned copper conductor offers low electrical resistance and excellent anti-oxidation properties, ensuring consistent power delivery even in humid or corrosive environments.
Application
The AEX High Temperature Resistant Automotive Low Voltage Line is primarily used in automotive electrical systems where high-temperature tolerance is essential. Common applications include:
Engine Compartment Wiring: Connecting sensors, ignition systems, and fuel injectors located near the engine, which are exposed to continuous heat.
Hybrid and Electric Vehicles: Suitable for high-voltage auxiliary systems in EVs, where thermal management is critical to battery and motor performance.
Heavy-Duty Vehicles: Used in trucks, buses, and construction equipment, which often operate in dusty, oily, and high-temperature environments.
Aftermarket Modifications: Popular for custom car builds and performance upgrades that require reliable wiring in high-heat zones.
Faq
Q: What is the maximum continuous operating temperature for this wire?
A: The AEX line can operate continuously at temperatures up to 150°C, with short-term exposure to higher temperatures possible without compromising functionality.
Q: Is this wire suitable for use in marine applications?
A: While primarily designed for automotive use, its oil and corrosion resistance make it suitable for some marine environments. However, prolonged submersion is not recommended.
Q: Does it meet any international standards?
A: Yes, it complies with automotive industry standards such as SAE J1128 and ISO 6722, ensuring compatibility with global vehicle manufacturers.
Q: Can I use this wire for low-voltage LED lighting in my car?
A: Absolutely. Its flexible design and reliable conductivity make it suitable for both high-heat components and general low-voltage automotive wiring, including LED lighting systems.
Q: How do I determine the correct gauge for my application?
A: Consult the wire gauge chart provided in the technical specifications, which outlines the recommended gauge based on current load and distance from the power source.
