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125 C 600V/900V XLPO High Voltage Shielding EV Cable

  • 125 C 600V/900V

  • Zhongxin

  • 85444221

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Product Description

Design

Our high voltage EV cable showcases an innovative and user-friendly design. The outer covering is made of a flexible and elastic elastomer material that provides excellent flexibility and resilience. It has a smooth and soft surface, which makes it easy to handle and route. The inner insulation is a multi-layered system consisting of a polyethylene terephthalate (PET) film layer and a fluorinated ethylene propylene (FEP) layer. The PET film provides mechanical strength and basic insulation, while the FEP layer offers superior chemical resistance and electrical insulation. The conductor is a fine-stranded copper wire with a special alloy coating that enhances its conductivity and flexibility. The cable also features a built-in fiber optic strand for real-time monitoring of the cable's temperature and other parameters.


Features

1. Exceptional Flexibility: The elastomer outer covering allows the cable to bend and flex easily, making it suitable for applications where the cable needs to move or be routed in complex geometries.

2. Chemical and Electrical Resistance: The combination of PET and FEP insulation layers provides excellent resistance to a wide range of chemicals and electrical stresses, ensuring the cable's reliable operation in various environments.

3. Enhanced Conductivity: The alloy-coated copper conductor offers higher conductivity than standard copper conductors, reducing power losses and improving the overall efficiency of the electric vehicle.

4. Real-Time Monitoring: The built-in fiber optic strand enables real-time monitoring of the cable's temperature and other critical parameters. This allows for early detection of potential problems, enabling proactive maintenance and preventing cable failures.

Advantage

1. Adaptability to Complex Installations: The exceptional flexibility of the cable makes it easy to install in tight spaces and complex vehicle layouts. This can save time and effort during the installation process, reducing the overall cost of the vehicle's electrical system.

2. Improved Safety and Reliability: The chemical and electrical resistance of the insulation layers, along with the enhanced conductivity of the conductor, ensures the cable's reliable performance and safety. The real-time monitoring feature further enhances safety by allowing for early detection of potential issues.

3. Predictive Maintenance: With the ability to monitor the cable's parameters in real-time, vehicle operators can implement predictive maintenance strategies. This can help to reduce downtime, extend the lifespan of the cable, and save on maintenance costs.

4. Future-Ready Technology: The inclusion of the fiber optic strand for monitoring represents a step towards future-proofing the cable. As electric vehicle technology continues to evolve, this feature can be integrated with advanced vehicle management systems for more comprehensive monitoring and control.


Applications

1. Electric Luxury Cars: In electric luxury cars, where high performance, reliability, and advanced technology are highly valued, our high voltage EV cable is an ideal choice. Its flexibility and real-time monitoring capabilities make it suitable for the complex electrical systems of luxury vehicles.

2. Electric Buses in Smart City Projects: In smart city projects, electric buses are often equipped with advanced monitoring and control systems. Our cable's fiber optic monitoring feature can be integrated with these systems, enabling more efficient management of the bus fleet and improving the overall performance of the public transportation system.

3. Electric Racing Cars: For electric racing cars, where every bit of efficiency and reliability counts, our cable's enhanced conductivity and lightweight design can provide a competitive edge. The real-time monitoring feature can also help racing teams to optimize the performance of their vehicles during races.

4. Electric Utility Vehicles in Smart Grids: In the context of smart grids, electric utility vehicles are used for tasks such as grid maintenance and repair. Our cable's ability to withstand harsh environmental conditions and its real-time monitoring feature make it suitable for powering these vehicles and ensuring their reliable operation in the field.


FAQ

Q: Can the cable's fiber optic monitoring system be integrated with existing vehicle monitoring systems?

A: Yes, our cable's fiber optic monitoring system is designed to be compatible with a wide range of existing vehicle monitoring systems. Our technical team can provide guidance on how to integrate the system to ensure seamless operation and data transfer.

Q: Is the cable compatible with different types of connectors?

A: Our high voltage EV cable is designed to be compatible with a wide range of standard connectors. However, it is recommended to use connectors that are specifically designed for high voltage applications and are compatible with the cable's specifications to ensure a secure and reliable connection.



额定电压  Rating Volt.


规格 mm2

导体

Conductor

绝缘     Insulation


编织 Braid

护套   Sheath

导体电阻

Conductor

Resistance

(Ω/km, 20℃)

参考电流

Ref. current

Operating tem

90℃

结构   No./mm

外径

Nom.Dia.

(mm)

厚度

Nom.Thick.

(mm)

外径

Nom.Dia.

(mm)

厚度

Nom.Thick.

(mm)

外径

Nom.Dia.

(mm)






600V/900V

1.5

48/0.20

1.60

0.30

2.35






≥85%

0.5

3.80

12.70

20

2.5

50/0.25

2.05

0.35

2.95

0.5

4.50

7.60

28

4

56/0.30

2.85

0.40

3.70

0.6

5.60

4.71

35

6

84/0.30

3.40

0.40

4.40

0.6

6.30

3.14

45

10

322/0.20

4.50

0.60

5.90

0.9

8.50

1.82

66

16

513/0.20

5.60

0.65

7.10

0.9

9.90

1.16

90

25

798/0.20

7.00

0.65

8.70

1.0

11.90

0.743

120

35

1121/0.20

8.40

0.80

10.30

1.0

14.00

0.527

150

50

1596/0.20

10.0

0.90

12.00

1.2

15.50

0.368

200

70

2257/0.20

11.9

1.00

14.60

1.4

19.50

0.259

250

95

3034/0.20

13.8

1.10

17.00

1.4

21.80

0.196

300

120

3811/0.20

15.4

1.20

18.80

1.6

23.00

0.153

350


Parameter Details
Temperature Rating -40℃ to +125℃/+150℃
Voltage Rating AC600V/DC900V or AC1000V/DC1500V
Minimum Bending Radius 5D (D: Outer Diameter)
Conductor Soft or Tin-coated Annealed Copper Wire, IEC60228/VDE0295 Class 5 or Class 6
Insulation Material Cross-linked Elastomer or XLPO
Color Orange or Optional
Standards ISO 6722-2011, GB/T 25085, QC/T 1037-2016, DEKRA K179, CQC1122, ROHS, REACH, VOC

XLPO high voltage shielding EV cable



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