 |
Share to:
150℃ 600V/900V Chemical-Resistant Insulated Auxiliary Cable
XLPO-insulated, unshielded cable rated for AC600V/DC900V and 150°C. Designed for low-to-medium voltage EV systems (battery, auxiliary circuits) requiring heat resistance (-40°C to +150°C), flexibility, and durability. Features tinned copper conductors (IEC/VDE Class 5/6), oil/UV/ozone resistance, and compliance with ISO 6722, GB/T 25085, QC/T 1037, RoHS, and REACH. Ideal for cost-sensitive EV applications prioritizing compact installation and reliable performance.
-
150℃ 600V/900V
-
Zhongxin
-
85444221
| Quantity: | |
|---|---|
Description
This 150℃ 600V/900V XLPO unshielded EV auxiliary cable is engineered by Wuxi Zhonghui Wire & Cable Co., Ltd. (founded in 2001), a professional manufacturer focusing on R&D, production and sales of wires and cables. Specifically designed for low-to-medium voltage EV battery systems and auxiliary circuits, it features excellent heat resistance (-40℃ to 150℃), flexibility and durability. Fully compliant with ISO 6722, GB/T 25085, QC/T 1037, RoHS and REACH standards, this cable is an ideal choice for cost-sensitive electric vehicle applications that prioritize compact installation and reliable long-term performance.
Product Design & Material Structure
Conductor: Silver-plated copper wire (IEC/VDE Class 5/6), which provides significantly higher conductivity than traditional copper conductors, ensuring ultra-low resistance and efficient power transmission with minimal energy loss.
Insulation System: Multi-layer structure consisting of a low-density polyethylene (LDPE) inner layer and a fluoropolymer outer layer. This dual-layer design enhances insulation performance and chemical resistance, effectively protecting the cable from external damage and ensuring stable electrical performance.
Outer Jacket: Made of a special composite material, the jacket offers superior protection against UV radiation, ozone and other harsh environmental factors. It has a smooth and durable surface that resists cracking, fading and wear, extending the cable’s service life in various working conditions.
Ratings: AC 600V/DC 900V rated voltage, 150℃ long-term operating temperature, suitable for continuous use in high-temperature EV environments.
Key Features
Extreme Temperature Resistance: Maintains flexibility and stable electrical performance in a wide temperature range from -40℃ to +150℃, adapting to both cold and high-temperature working environments.
Chemical & Oil Resistance: The fluoropolymer outer insulation layer is highly resistant to a wide range of industrial chemicals and oils, making the cable suitable for harsh industrial and automotive environments.
UV & Ozone Resistance: The composite outer jacket effectively blocks harmful UV radiation and resists ozone aging, ensuring long-term reliability in outdoor and open-air applications.
Ultra-High Conductivity: Silver-plated copper conductor minimizes electrical resistance, reducing energy loss and improving the overall efficiency of electric vehicle power systems.
Fire-Resistant Performance: The cable’s materials are designed with fire-resistant properties, reducing the risk of fire hazards in case of electrical faults and providing an extra layer of safety for vehicles and occupants.
Technical Specifications
Rating Voltage | Cross Section (mm²) | Conductor Structure (No./mm) | Conductor Dia. (mm) | Insulation Nom. Thickness (mm) | Insulation Nom. Dia. (mm) | Conductor Resistance (Ω/km, 20℃) | Reference Current (90℃) |
|---|---|---|---|---|---|---|---|
600V/900V | 1.0 | 32/0.20 | 1.31 | 0.30 | 2.05 | 19.50 | 16A |
1.5 | 48/0.20 | 1.60 | 0.30 | 2.35 | 12.70 | 25A | |
2.5 | 50/0.25 | 2.05 | 0.35 | 2.95 | 7.60 | 32A | |
4 | 56/0.30 | 2.85 | 0.40 | 3.70 | 4.71 | 40A | |
6 | 84/0.30 | 3.40 | 0.40 | 4.40 | 3.14 | 60A | |
10 | 322/0.20 | 4.50 | 0.60 | 5.90 | 1.82 | 88A | |
16 | 513/0.20 | 5.60 | 0.65 | 7.10 | 1.16 | 117A | |
25 | 798/0.20 | 7.00 | 0.65 | 8.70 | 0.743 | 155A | |
35 | 1121/0.20 | 8.40 | 0.80 | 10.30 | 0.527 | 200A | |
50 | 1596/0.20 | 10.0 | 0.90 | 12.00 | 0.368 | 245A | |
70 | 2257/0.20 | 11.9 | 1.00 | 14.20 | 0.259 | 290A | |
95 | 3034/0.20 | 13.8 | 1.10 | 17.00 | 0.196 | 350A | |
120 | 3811/0.20 | 15.4 | 1.20 | 18.80 | 0.153 | 400A |
Target Applications
Electric Buses (Urban & Rural Areas): Suitable for urban electric buses exposed to pollution and traffic vibrations, as well as rural electric buses facing harsh weather and UV radiation. Its durability and reliability ensure consistent performance in complex environments.
Electric Delivery Trucks: Adapts to the rigorous daily use of electric delivery trucks operating in busy city streets and industrial zones. Its high conductivity and energy efficiency help reduce operating costs for delivery companies.
Electric Forklifts (Industrial Warehouses): Resistant to chemicals and hazardous substances in industrial warehouses, the cable’s chemical resistance and fire-resistant properties make it a safe and reliable choice for powering electric forklifts.
Electric Recreational Vehicles (RVs): With excellent flexibility and durability, it can withstand vibrations and movements during travel, providing a stable power supply for onboard electrical systems of electric RVs.
FAQ
How does the silver-plated copper conductor compare to a regular copper conductor in terms of performance?
The silver-plated copper conductor offers a significant improvement in conductivity compared to a regular copper conductor. Silver has a lower electrical resistance than copper, which means the silver-plated conductor can transmit electricity more efficiently with less energy loss, resulting in better performance and energy savings for electric vehicles.
Can the cable be used in extreme cold temperatures?
Yes, our high voltage EV cable is designed to perform well in a wide range of temperatures, including extreme cold. The insulation materials are carefully selected to maintain their flexibility and electrical properties even in very low temperatures (-40℃), ensuring reliable operation of the cable in cold climates.
What standards does this cable comply with?
This cable fully complies with ISO 6722, GB/T 25085, QC/T 1037, RoHS and REACH standards, meeting the requirements of global electric vehicle markets.
