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125℃ 1000V/1500V Unshielded XLPO Automotive Cable
The 125℃ 1000V/1500V XLPO High Voltage No Shielding EV Cable is designed for electric vehicle applications, offering superior performance and safety. With high-temperature resistance, flame retardancy, and environmental resilience, it ensures reliability under harsh conditions. Featuring soft or tin-coated copper conductors and cross-linked elastomer insulation, this cable delivers excellent power transmission, flexibility, and long-term durability, making it ideal for EVs, charging stations, and renewable energy systems.
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125 C 1000V/1500V
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Zhongxin
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85444921
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Description
Overview
Manufactured by Wuxi Zhonghui Wire And Cable Co., Ltd., a leading cable manufacturer with 25 years of industry expertise since 2001, our 125℃ 1000V/1500V unshielded XLPO high voltage EV cable is engineered to meet the rigorous demands of modern electric vehicle systems. Fully compliant with ISO 6722-2011, GB/T 25085 and QC/T 1037-2016 standards, this cable delivers reliable power transmission for electric passenger cars, buses, trucks and charging stations worldwide.
Designed to eliminate downtime caused by cable overheating and insulation failure, our XLPO EV cable features high-purity copper conductors and cross-linked elastomer insulation that ensures long-term durability even under continuous high-load operation. Its exceptional flexibility simplifies installation in tight vehicle spaces, reducing labor costs and assembly time for manufacturers.
Key Features & Benefits
High Voltage Resistance: Rated for AC1000V/DC1500V and passes 5000V voltage test, supporting next-generation EV platforms with higher battery voltages and future-proofing your designs.
Extreme Thermal Performance: Operates reliably in temperatures ranging from -40℃ to +125℃/+150℃, ensuring stable operation in extreme climates and reducing thermal degradation.
Superior Flexibility: Minimum bending radius of 5×D with Class 5/6 stranded copper conductors, allowing for easy routing in compact vehicle interiors and reducing installation time by up to 30%.
Comprehensive Environmental Resistance: Resists heat, cold, fluids, oil, UV light and ozone, withstanding harsh under-hood and outdoor conditions to minimize maintenance requirements.
Enhanced Safety: Passes single vertical combustion test and features multiple layers of insulation, significantly reducing the risk of electrical hazards and meeting global automotive fire safety regulations.
Technical Specifications
Parameter | Value |
|---|---|
Temperature Rating | -40℃ to +125℃/+150℃ |
Voltage Rating | AC600V/DC900V or AC1000V/DC1500V |
Minimum Bending Radius | 5×D (D: Outer Diameter) |
Conductor | Soft or Tin-coated Annealed Copper Wire, IEC60228/VDE0295 Class 5 or Class 6 |
Insulation Material | Cross-linked Elastomer (XLPO) |
Color | Orange or Custom |
Flame Retardancy | Passes Single Vertical Combustion Test |
Insulation Resistance | ≥10¹⁰ Ω·mm |
Voltage Test | 5000V |
Standards | ISO 6722-2011, GB/T 25085, QC/T 1037-2016, DEKRA K179, CQC1122, ROHS, REACH, VOC |
Applications
Electric Passenger Vehicles
Ideal for powering electric drive systems, battery packs and charging ports in passenger vehicles. Its high flexibility allows for easy routing in compact interiors, while excellent thermal performance ensures reliable operation even during fast charging sessions.
Commercial Electric Vehicles
Designed to handle the heavy-duty demands of electric buses and trucks, providing consistent power transmission for large drivetrains and auxiliary systems. Its robust construction withstands the vibration and stress of daily commercial use.
Charging Infrastructure
Suitable for use in electric vehicle charging stations, connecting the power grid to charging equipment. Its high voltage capacity supports fast charging technologies, reducing charging times and improving station efficiency.
Why Choose Zhonghui EV Cables?
25 Years of Manufacturing Excellence: Established in 2001, we specialize in wire and cable production with over 50+ international certifications including VDE, UL, GS, SAA, KC and more.
Strict Quality Control: Our in-house laboratory conducts comprehensive testing on every batch, ensuring full traceability from raw materials to finished products.
Customization Capabilities: We offer custom conductor sizes, insulation colors and cable lengths to meet your specific vehicle model and application requirements.
End-to-End Service: From design consultation to after-sales support, our dedicated technical team provides timely assistance throughout your project lifecycle.
Quality Certifications & Compliance
Our 125℃ electric vehicle cable meets and exceeds major international safety and environmental standards:
ISO 6722-2011: International standard for automotive electric cables
QC/T 1037-2016: Chinese industry standard for high-voltage cables in electric vehicles
DEKRA K179: German automotive safety certification
ROHS & REACH: EU environmental compliance regulations
CQC1122: Chinese quality certification for automotive components
FAQ
What is the maximum voltage rating of this cable?
Our unshielded XLPO EV cable is rated for AC1000V/DC1500V, making it suitable for most modern electric vehicle applications.
Can this cable be used in extreme temperatures?
Yes, it operates reliably in temperatures ranging from -40℃ to +125℃ (and up to +150℃ for short periods), ideal for both cold and hot climate regions.
Do you offer custom sizes and colors?
Yes, we provide customized solutions including different conductor sizes, insulation colors and cable lengths to meet your specific requirements.
What is the minimum order quantity?
Our minimum order quantity varies depending on cable specifications. Please contact our sales team for a detailed quote.
Request a Quote
Ready to source high-quality Zhonghui EV wire for your next project? Contact our sales team today to request a detailed quote, download the full technical datasheet, or order samples for testing. We offer competitive pricing, fast delivery and dedicated technical support to ensure your success.
